Earthen Plaster Update
Monday, February 23rd, 2009
Every part of this process has presented me with some unique challenges so it came as no surprise when I ran into a couple hiccups during the plastering phase. The biggest challenge was that my base coat cracked pretty severely. The problem, as it turned out, was that my clay, the stuff I have been digging right out of my back yard, is extremely “expansive,” that is, as it dries, it shrinks a great deal. So as happy as I was after we got the first coat on during the initial workshop, most of the walls ended up looking like this:
To remedy this, we changed from using a powdery bank sand to a much coarser sand for the second layer, and yet, alas, the limited amount of that layer we were able to apply (I very unwisely schedule my last work party the day after we had a real party that nearly lasted until breakfast) cracked almost as badly. It was time to make a drastic change. So for the last couple batches I have switched from using one part sand and one part clay (as we did on the first coat) to TWO parts sands and one part clay. As a general rule, the less clay you have in your mix the less cracking you can expect. I have also upped the amount of fine straw in the mix from three-quarters of a part to one whole part, and that too has helped. The patches I have applied in the last couple days look pretty good with very minimal cracking.
One other obstacle I faced after applying the first coat was mold. On the lower half of the walls several small patches of a hairy white mold appeared. To prevent this from happening, I had sprayed some peroxide over the light clay straw, and evidently it didn’t work so well. This time I used some Borax, which I applied using a sprayer. This seems to have done the trick, and because you’re supposed to wet the walls before you add the plaster I have gone ahead and applied this solution to every inch of the plastered walls.
Now my only remaining obstacle is time. There’s less then two weeks to go before the final plastering workshop (led by Tempe Sikora) and I need to finish the second coat. I am hoping to host a work party during the day this Wednesday, but anyone who is interested in the fun but messy art of earthen plastering is welcome to stop by anytime to help out.






